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Our production process is certified to conform with the ISO9000 Quality System for Manufacturing.
Drying (click picture to enlarge)
1. Stacking and breathing period.
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Kiln drying at constant temperature to 6-8% moisture content (See picture 1, right) |
3. Dry shedding for de-stressing.
4. Selecting and marking.
Core Construction (click pictures to enlarge)
1. Milling & sizing.
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Finger Jointing beams to achieve length and then laminating them to achieve width (See picture 2, right) |
| For Engineered Solid Doors |
For Engineered MDF/Solid Doors |
| 3. Gluing of veneers on to finger jointed laminated core stiles, rails and mullions. Veneer and core are of same wood species (See picture 3, below) |
3. Pressing of edge strips and MDF balancing layer on to finger jointed laminated candlenut construction (See picture 6, below) |
| 4. Final milling of veneered finger jointed laminated construction stiles, rails and mullions (See picture 4 & 5, below) |
4. Gluing of veneers of desired wood species (See picture 7, below) |
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5. Milling of stiles, rails and mullions. |
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Panel Construction (click pictures to enlarge)
| For Engineered Solid Doors |
For Engineered MDF/Solid Doors |
1. Panel boards are joined to achieve width (See picture 8, below)
2. Panels are machined to size and required form (See picture 9 & 10, below)
3. A solid wood panel installed (See picture 11, below)
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1. MDF panels are machined to size and required form (See picture 12 & 13, below)
2. Wood veneers are glued on to MDF panels (See picture 14 , 15 & 16, below)
3. An MDF cored over veneer panel installed (See picture 17, below)
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Assembling (click pictures to enlarge)
1. Hole and dowel machining (See picture 18, below).
2. Fitting (See picture 19, below).
3. Pressing (See picture 20, below).
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Finishing (click pictures to enlarge)
1. Machine Sanding (See picture 21, below).
2. Manual mending and polishing (See picture 22 & 23, below).
3. Final touches (See picture 24, below).
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Packaging (click pictures to enlarge)
1. Cardboard reinforcements on door corners and lock rail.
2. Door specifications and other information printed and placed at door's top edge.
3. Individual plastic shrink-wrapping for every door (See picture 25, below).
4. Assembling doors in to pallets. (See picture 26, below).
5. Wrapping of doors with expanded polystyrene paper (See picture 27, below).
6. Pallet shell made of 3 mm thick high temperature treated wood.
7. Securing pallets with metal strips and metal corner reinforcements (See picture 28, below).
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Loading onto Containers (click pictures to enlarge)
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Loading of pallets duly marked with its contents using forklift trucks (See picture 29, right). |
Protection, Storage and Handling
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Always store doors on a horizontal position in a well ventilated, dry place to avoid undue deformation. |
2. No more than 60 doors shall be laid on top of each other.
3. Do not incline doors for large periods of time.
4. Handle doors with care (at least two people) avoid impacts, scratching or getting them wet.
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